The mining and metals sector is a large contributor to CO2 emissions. Between the two, the metals production section dominates CO2 emissions.
Steel production is one of the largest emitters of CO2 emissions, with over 2.5 billion tons of annual emissions. Aluminium production results in CO2 emissions of about 1 billion tons per annum. Compared to these, the total mining industry (for all prominent metals) emits a relatively smaller 400 million tons of CO2 per annum.
But mining is more than just CO2 emissions. Mining operations also degrade land and there could be negative effects to the nearby regions’ ecosystems too. And we are not talking small numbers - there are over 10,000 abandoned mines in Canada alone, with the US likely to have multiple times that many. In addition to direct CO2 emissions from mining operations, the large amounts of unused mining waste and the ecosystem damages from mining could indirectly result in significant opportunity costs in the context of decarbonization - for instance, by depriving these large tracts of lands of trees and biomass which can sequester carbon from the atmosphere.
Decarbonization efforts in the metals and mining sector have been quite recent, and most of them are right now focussing on emissions reduction by purchasing renewable power (solar or wind power), and through energy efficiency measures (waste heat capture, for instance) in their operations. While these efforts can contribute to reasonable decarbonization, the real potential for decarbonization lies in dramatically reducing the energy needed for their core production processes, and for that, electrification of heating could play a vital role. Such electrification is, however, in its very initial stages for this sector.
For the 2020-2030 period, innovations for decarbonizing the metals and minerals sector could be around use of green hydrogen, CO2 capture & use, use of metal scraps & tailings, and effective recycling of metals.
Steel production is one of the largest emitters of CO2 emissions, with over 2.5 billion tons of annual emissions. Aluminium production results in CO2 emissions of about 1 billion tons per annum. Production of these two metals result in a majority of the metal production industry emissions - about 3.5 billion tons of CO2 emitted every year.
In addition to CO2 emissions from metal production, mining of metals and ores consume significant energy and give rise to additional GHG emissions.
The 2019 carbon emissions associated with the mining and delivery to market of four commodities - copper, iron, met coal and nickel - are about 400 million tons CO2e per year. This estimate includes scope 1, 2 emissions and also freight emissions for delivery to market.
The mining & metal sectors can be considered to be hard to abate sectors in the context of decarbonization as there are no easy, short term solutions that can significantly bring down the carbon footprint of their operations and processes. However, many of the efforts being made for this sector can start showing results post 2030.
Industry workers and researchers from across the steel sector gathered for the virtual bi-annual SUSTAIN conference, which was titled Sustainability in Steel. SUSTAIN – Strategic University Steel Technology And Innovation Network – is a collaborative research hub working towards transforming the UK steel sector into a cleaner and smarter industry.
"Sustainability is no longer an option for big companies today. If companies don't take it seriously now, it will start affecting the profitability and valuations."
Carbon oxides in the off-gas from the smelting furnaces will be captured, converted to solid carbon, and reused in the process; in short: Silicon production with carbon looping.
Activities in the mining industry are attributed to 4-7% of total global greenhouse gas emissions. The industry must seriously adapt in order to reduce its carbon footprint to support global progress towards the goals of the Paris Agreement.
The new investment signals the importance of reducing the energy intensity of making aluminum, which is in high demand from automakers seeking lightweight materials for new electric vehicles.
The technologies in Alcoa’s roadmap, including a new, proprietary post-consumer scrap recycling process, have the potential to decarbonize a significant portion of the upstream aluminum supply chain and provide a competitive advantage in a carbon-constrained world.
A demonstration project called Furnace for the Future, makes glass using electricity instead of natural gas to heat recycled glass cullet.
With the right technology, electrification in mining underground cannot just change lives and create a safer and cleaner environment but also enhance revenues for mining companies.
Rio Tinto is progressing new technology to deliver low-carbon steel, using sustainable biomass in place of coking coal in the steelmaking process, in a potentially cost-effective option to cut industry carbon emissions.
The company has pledged to invest in a range of technologies to deliver net-zero steel by 2050, and significantly reduce its CO2 intensity by 2030 and 2035.
The cans are produced using a new inert anode aluminium technology, and produced using renewable electricity. The carbon footprint of the can is 95% lesser than that using average primary aluminium.
Hybrit uses a different, greener strategy, which a few other ventures are also pursuing. In its system, iron-ore pellets go into the top of a so-called shaft furnace, which is roughly the same size as a blast furnace. Instead of coke, hydrogen gas goes in lower down.
The Industrial Deep Decarbonization Initiative (IDDI), an initiative of the Clean Energy Ministerial, has been launched to develop a global strategy for steel decarbonization by 2050.
With new state of the art equipment, Algoma Steel will transition to electric arc furnace production, giving them an even greater competitive edge over imported steel.
The investment announced will help Canada's world-class aluminum producers become leading players in the low-carbon economy and support key local players throughout the supply chain.
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