Natural resource extraction, processing and manufacturing sectors are responsible for about 50% of greenhouse gas emissions. Not surprisingly hence, for most industries with large greenhouse gas emissions, a large portion of their carbon footprint is upstream.
Improving resource efficiencies in these upstream industrial sectors can have a cascading positive impact on decarbonization. Consider a car that has been designed and manufactured with resource efficiencies in mind so that it weighs 10% less than usual. Not only does this mean fewer CO2 emissions per vehicle during mining of the raw materials and manufacturing operations, it also means less fuel consumption for the car for the long period (10 years or more) that it is used.
Industrial resource efficiency is one of the least discussed of decarbonization avenues, but it could also be one of the most attractive for many businesses to strive for. As with energy efficiency, resource efficiency can result in benefits that businesses understand - excellent financial returns.
Many avenues are available for resource efficiencies, and some of them had already been implemented over the past many decades, across many industries. But with the increased emphasis on a product’s carbon footprint, focus on waste management, and advent of Industry 4.0, industrial resource efficiencies can reach newer heights, to the benefit of all stakeholders.
Improvements are possible through changes in inputs, better process controls, equipment modification, changes in technologies used, onsite reuse and recycling, value recovery from side streams, and improved product design and production.
Materials are an important source of greenhouse gases.
Emissions from the production of materials (all materials inclusive - from metals to wood and plastics) increased from 5 billion tons of CO2-equivalent in 1995 to 11 billion tons in 2015, with their share of global emissions rising from 15% to 23%. This is a substantial proportion that puts material production greenhouse emissions in the same league as those from agriculture, forestry and land-use change. Interestingly, the materials production sector has received much less attention in the context of decarbonization.
Given the large share of CO2 emissions from materials industrial resource efficiency when implemented comprehensively can have a significant bearing on the total global CO2 emissions.
The digital technology would underpin the transition, data science, augmented reality, the so-called Internet of Things (machines with digital tech embedded) synthetics and AI, would all help the company change and become more efficient.
It’s not enough for businesses today to think about sustainability as a license to operate — they need to shift their mindset and identify opportunities to make their manufacturing operations more sustainable in order to survive.
Industrial processes are now seeking to reduce waste, repair products rather than replacing them and involve the recovery and reuse of materials where possible.
There are many practical steps manufacturers can take to improve waste management and reduce their impact on the environment.
Research from CapGemini found that reducing waste is the biggest environmental priority for manufacturers, and the second biggest is reducing their emissions footprints.
The creation of digital twin platforms with a key focus on improving efficiency of industrial assets and reducing energy consumption is now a real possibility.
As industrial companies—especially in process industries—strive for a zero-carbon future, a time-tested approach shows renewed value in helping reduce carbon by up to one-third in three to five years.
Holder GmbH Oberflächentechnik has developed a new cascade process for cleaning aluminum parts which saves resources – about half of the necessary energy and fresh water, and about a quarter of the CO2 emissions.
“Unlocking industrial resource productivity through sustainability – energy, material and water efficiency”, talked about the challenges of sustainability, material and water efficiency; carbon footprints and ecosystem stating how ecosystems work while remaining interconnected and dependent on other ecosystems.
Material production accounts for a quarter of global greenhouse gas (GHG) emissions. Resource-efficiency and circular-economy strategies, both industry and demand-focused, promise emission reductions through reducing material use, but detailed assessments of their GHG reduction potential are lacking.
The EU funded project RESFOOD develops technologies and tools to overcome the barriers to a resource efficient food chain, leading to a reduction of water and energy use of between 25-80% and the recovery of valuable materials.
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